"Industrial Load Management System Using MQTT Protocol for Real-Time Energy Optimization", Thesis of Industrial management

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CHAPTER NO. TABLE OF CONTENTS TITLE ABSTRACT LIST OF FIGURES LIST OF TABLES LIST OF ABBREVATIONS INTRODUCTION 1.1 OBJECTIVE 1.2. SELECTION OF PROBLEM LITERATURE SURVEY PROPOSED SYSTEM 3.1 BLOCK DIAGRAM OF PROPOSED MODEL 3.2. BLOCK DIAGRAM DESCRIPTION 3.2.1 ivy) i nr iP) ie) an ESP32 Current sensor Voltage sensor Dimmer module LCD display Load PAGE NO. iii vii ix Nm uw 26 30 SOFTWARE 4.1. MQTT 4.1.1 Features of the protocol 4.1.2. MQTT Protocol Structure 4.1.3 MQTT Basics 4.1.4 Topics —MQTT Addressing 4.1.5 MQTT Connection 4.2. ARDUINO IDE HARDWARE SETUP 5.1 WORKING OF PROPOSED SYSTEM 5.1.1 Manual Control 5.1.2 Automatic Control 5.2. APPLICATIONS CONCLUSION REFERENCES vi 31 31 31 32 34 36 38 40 40 42 43 48 49 50 we ioe a a Circuit diagram of project Flowchart of manual control Flowchart of automatic control Hardware setup Output waveform and readings Manual contro! output vol ry 42 44 45 46 47 LIST OF TABLES TABLE NO. TITLE PAGENO. 3.1 Description of CS 15 3.2 Mechanical specification of CS 21 3.3 Electrical specification of CS 22 3.4 Environment specification of CS 22 3.5 Serial communication of dimmer 25 3.6 Parallel communication of dimmer 26 3.7 Pin configuration of LCD 29 ABSTRACT Nowadays, for many Industries the setup for load management is a tedious task, that too using Industrial Internet of Things (IloT) is a big deal. Crucial with these demands, many researchers or designers have been struggling to find the reliable and most economic controller setup for the Industrial Load Management using IIoT to meet these demands. Modern Industrial applications with wired communication expect low power controllers to achieve extremely high power density and high efficiency for wireless communication. Imagine a case where the manager or the supervisor can monitor and control his various industrial loads from his home itself using his mobile phone or laptop wirelessly which is the highly expected next big thing. By the help of MQTT protocol, a design method is proposed to accomplish the task of industrial load management by bending the IoT technologies in our favor. This project determines the various oad parameters of the connected industrial loads and also we can control them using ESP32 controller. The experimental results show that it can offer an additional option of monitoring and controlling the industrial loads from anywhere by the manager or supervisor. which is Jacked in the wired communication in which the manager or the supervisor should be within the industry premises. iii