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Wastewater Treatment: Trickling Filters & Rotating Biological Contactor - Prof. C. Sato, Study notes of Engineering

An in-depth analysis of biological treatment systems, specifically trickling filters and rotating biological contactor (rbc). It covers the principles, components, characteristics, advantages, and disadvantages of these systems. The document also includes examples and formulas for calculating bod5 removal efficiency using the national research council (nrc) formula.

Typology: Study notes

Pre 2010

Uploaded on 10/01/2009

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7-7-AttachGrowth_F09.doc
1
Biological Treatment
Types of Secondary Treatment Systems
1. Suspended Growth Systems (Reactors)
e.g. Activated Sludge processes
- Conventional
- Completely mixed
2. Attached Growth Systems (Reactors)
e.g. Trickling Filters,
Rotating Biological Contactor (RBC)
Submerged Rotating Biological Contactor (SBC)
Attached Growth System
Principles - Schematic diagram showing principles of the biological process in a trickling
filter.
Nutrient
Organic carbon
Medium Surface
Air
O
2
O
2
: :
Wastewater
End products
CO
2
Anaerobic Aerobic
0.1 - 0.2 mm
Biofilm
Biological process on medium surface in a Trickling Filter
pf3
pf4
pf5
pf8
pf9
pfa

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7-7-AttachGrowth_F09.doc

Biological Treatment

Types of Secondary Treatment Systems

  1. Suspended Growth Systems (Reactors) e.g. Activated Sludge processes - Conventional - Completely mixed
  2. Attached Growth Systems (Reactors)

e.g. Trickling Filters, Rotating Biological Contactor (RBC) Submerged Rotating Biological Contactor (SBC)

Attached Growth System

Principles - Schematic diagram showing principles of the biological process in a trickling filter.

Nutrient Organic carbon Medium Surface

Air O 2 O 2

: : Wastewater

End products CO 2

Anaerobic Aerobic 0.1 - 0.2 mm Biofilm

Biological process on medium surface in a Trickling Filter

7-7-AttachGrowth_F09.doc

Biofilm images (x 1000): dead (red) and live (green) bacterial cells grown on an MFC electrode. Left: heavy growth with clustered live cells on the anode membrane. Right: sparse attachment to a control membrane (an anode-material membrane unattached to the electrical circuit).

Examples

  • Trickling filters,
  • Rotating Biological Contactor (RBC)
  • Submerged Rotating Biological Contactor (SBC)

7-7-AttachGrowth_F09.doc

Characteristics:

  1. Facultative system (Aerobic to anaerobic)
  2. Biofilm
    • bacteria, protozoans, fungi, rotifers, algae, sludge worms, filter-fly larvae.
  3. Thin aerobic film 0.1-0.2 mm
  4. Biological variation with depth of the filter
    • Algae uptake at the upper surface
    • Nitrification near the bottom 5. Sloughing – breaking off of biofilm

Advantages and Disadvantages of TF

Advantages

  • Low energy input
  • Accepts qualitative and quantitative shock loads
  • Accepts toxic load (to some extent)
  • Good sludge settling at secondary clarifier

Disadvantages

  • Poor performance in winter
    • Fair performance in summer
    • Land requirement

National Research Council (NRC) formula (SI Unit) (3rd^ DC 379; 4th^ DC 486)

For a single-stage filter or the first stage of a two-stage filter,

E

Q C

V F

in

(^1) 0 5

.

where E 1 = BOD 5 removal efficiency for the first stage filter at 20°C, including recirculation and sedimentation, fraction Q = wastewater flow rate, m^3 /s Cin = influent BOD 5 , mg/L V = volume of filter media, m^3 F = recirculation factor

F

R

R

2

where R = recirculation ratio = Qr/Q Qr = recirculation flow rate, m^3 /s Q = wastewater flow rate, m^3 /s

For the second stage filter,

E

E

QC

VF

e

2

1

0 5

.

where E 2 = BOD 5 removal efficiency for the second stage filter at 20°C, fraction E 1 = BOD 5 removed in first stage, fraction Ce = effluent BOD 5 from first stage, mg/L

Effect of Temperature on the efficiency

E T = E 20 θ ( T −20)

where ET = BOD removal efficiency at temperature T (°C) E 20 = BOD removal efficiency at 20°C θ = 1.

2 1

E QC^ e E VF

 +^   =

 −^ ^  

2 2 1

E E QC^ e E VF

+ ^  =

− ^ 

2 2 1

E QC e E E VF

  =^ −

( )

2 1 2 2

QC e (^) E E VF E

  ^ − 

 =^  − 

( )

2 1 2 2

e 4.

E

QC VF E

E

( )

2 1 2 2

V QC^ e E F E E

 ^ 

Example 5-5 (3rd^ DC 380); Example 6-12 (4th^ DC 487)

Using the NRC equations, determine the BOD 5 of the effluent from a single-stage, lower-rate trickling filter that has a filter volume of 1,443 m^3 , a hydraulic loading of 1, m^3 /d, and a recirculation factor of 2.78. The influent BOD 5 is 150 mg/L.

(Solution) To use the NRC equation, the hydraulic loading must first be converted to the correct units.

Q

m day

day m

,^3 0 022^3

, sec

sec

E

QC

VF

in

(^1) 0 5 0 5

..

where Q = 0.022 m^3 /s Cin = 150 mg/L V = 1,443 m^3 F = 2.

The concentration of BOD 5 in the effluent is

Ce = (1 - 0.8943)(150 mg/L) = 15.8 mg/L

Check:

( )( )

( )

V

QC

F

E

E

= in m  − 

1 1

2 2

3

Example

Given Design Criteria: Design BOD load = 15 lb/1000 ft^3 - day Hydraulic loading = 2 - 4 Mgal/acre - day Filter Depth = 5 - 7 ft Over flow rate for primary sedimentation tank= 600 gpd/ft^2 Over flow rate for final clarifier = 800 gpd/ft^2

Given Data: Q = 1.5 MGD, BODave = 180 mg/L, Qr = 0 MGD, T = 17°C BOD removal efficiency in the primary sedimentation tank = 35%

Design the single stage TF and compute the overall WWTP efficiency for BOD removal.

Primary sedimentation Secondary sedimentation

Q = 1.5 MGD BOD = 180 mg/L

Trickling filter

(Solution)

  1. BOD loading to the primary sedimentation tank.

(180 mg/L) (1.5 MGD) (8.34) = 2,252 lb/d

  1. BOD loading to TF = (1 - 0.35)(2,252 lb/d) = 1,464 lb/d

1,464 lb/d

  1. Volume of TF media required, V = ------------------------- 15 lb /1000 ft^3 - d = 97,600 ft^3
  2. Surface area of TF with the TF depth h = 5 ft

A

5 ft

A = V / h = 97,000 ft^3 / 5 ft = 19,400 ft^2 A = 19,400 ft^2 (1 acre / 43,560 ft^2 ) = 0.45 acre

1.5 MGD

  1. Hydraulic loading = Q/A = ----------------- = 3.4 Mgal/ acre-d 0.45 acre

4'. Surface area of TF with the TF depth h = 6 ft

A = V / h = 97,000 ft^3 / 6 ft = 16,200 ft^2 A = 16,200 ft^2 (1 acre / 43,560 ft^2 ) = 0.37 acre

1.5 MGD 5'. Hydraulic loading = Q/A = ---------------- = 4.1 Mgal/ acre-d 0.37 acre

  1. Depth of TF - Let’s build two (2) TF units with the diameter of 100 ft. V = π r^2 h = 3.14 (50 ft)^2 h = 97,600 ft^3 / 2 = 48, 800 ft^3 Solve for the depth h, h = 6.2 ft
  2. BOD removal efficiency

E

W

VF

(^1) 0 5 0 5

^

^

Note: Design BOD load, W/ V = 15 lb/1000 ft^3 – day

( ) ( )

F

R

R

  1. Effect of temperature on the efficiency

E T = E 20 θ ( T^ −^ 20)^ = ( 82 2%)(1035.. )(^17 −20)=74%

  1. Overall plant efficiency, ET, including primary and secondary treatment

at 20°C

ET = 100 - 100 [ (1 - Prim. Sed. eff) ( 1 - TF eff.) ] = 100 - 100 [ (1 - 0.35) (1 - 0.82) ] = 88.3 %